So far so good for the conversion. It's a Murray-Briggs and Straton 4.5hp(don't buy one of these, seriously) which has broken on me at least six times in the past year and I haven't even owned it a year yet. I bought it from Home Depot with a two-year warranty, after it broke I found out the warranty doesn't cover engines! First the gas tank was rusting out clogging up the fuel screen with rust particles, so I took it off and coated the inside of the tank with gas tank paint. Then the carb gasket wouldn't seal right so I replaced that, then the push button primer dry rotted and stopped working. Then the o-ring on the manifold wouldn't seal so the engine would surge and barely idle. Sigh. I bought this stupid thing because it was cheap and I had no intention of experimenting with alcohol-conversion on a $350 Honda mower. I was looking for a used mower originally but couldn't find one.
So after fixing all these things and having the carb apart the last time, I added a motorcycle fuel filter, cutting the pickup screen off the end of the pickup tube, replaced the Champion spark plug with an NGK v-groove one, and bored out the main jet on the carb. These are the two main things to converting a gasoline engine to alcohol, hotter spark and a slightly richer mixture. The smallest drill bit you can get at pretty much any hardware store is a 1/16"(I hate imperials, BTW). This is still way, way too big. I found a machinist supply shop here in Lafayette, LA and they had all kinds of tiny drill bits to choose from. I found one slightly bigger than the plastic main jet on the carb and hand twisted it in. The bit cost $1.30. Carb rebuild kit $6.60. The other thing I had to make sure I had access to was a local supply of ethanol(usually hot rod or speed shops). The price went up recently, I checked on it a while back and it was $3/gal, now it's $3.50(this has very little to do with dino crude prices). I do have a still to make my own ethanol and the price per gallon for me will drop to about $.50/gal.
Anyhoo, I fired it up with a 80/20 mixture of gas to ethanol. It ran way, way rich. So much that it fouled out the plug. It also used a lot more fuel to cut the yard than it did before, about a 1/3. I cleaned off the plug and added straight alcohol and it runs fine. I plan to run the opposite mixture now, 20/80. The only idle adjustment on the carb is bending a throttle spring which I want to reset one more time. I think I did overbore the main jet too much though. Make certain when you size up the drill bit that's only one or two sizes up from the actual size of the jet bore. I.e. find a bit that will just pass through the jet no problem, then go up from there. Since I will be making my own fuel the economy of the motor isn't so important.
So after fixing all these things and having the carb apart the last time, I added a motorcycle fuel filter, cutting the pickup screen off the end of the pickup tube, replaced the Champion spark plug with an NGK v-groove one, and bored out the main jet on the carb. These are the two main things to converting a gasoline engine to alcohol, hotter spark and a slightly richer mixture. The smallest drill bit you can get at pretty much any hardware store is a 1/16"(I hate imperials, BTW). This is still way, way too big. I found a machinist supply shop here in Lafayette, LA and they had all kinds of tiny drill bits to choose from. I found one slightly bigger than the plastic main jet on the carb and hand twisted it in. The bit cost $1.30. Carb rebuild kit $6.60. The other thing I had to make sure I had access to was a local supply of ethanol(usually hot rod or speed shops). The price went up recently, I checked on it a while back and it was $3/gal, now it's $3.50(this has very little to do with dino crude prices). I do have a still to make my own ethanol and the price per gallon for me will drop to about $.50/gal.
Anyhoo, I fired it up with a 80/20 mixture of gas to ethanol. It ran way, way rich. So much that it fouled out the plug. It also used a lot more fuel to cut the yard than it did before, about a 1/3. I cleaned off the plug and added straight alcohol and it runs fine. I plan to run the opposite mixture now, 20/80. The only idle adjustment on the carb is bending a throttle spring which I want to reset one more time. I think I did overbore the main jet too much though. Make certain when you size up the drill bit that's only one or two sizes up from the actual size of the jet bore. I.e. find a bit that will just pass through the jet no problem, then go up from there. Since I will be making my own fuel the economy of the motor isn't so important.
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Re: Converted the lawnmower to run on alcohol
Mon, August 28, 2006 - 10:58 AMSo how fast does it go? -
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Re: Converted the lawnmower to run on alcohol
Mon, September 11, 2006 - 1:33 PMIt goes as fast as I push it. :)
I have learned a few things about it, be sure to premix your gas before putting it in the tank. I've had episodes of very lopey idle and the plug almost fouling to racey idle and it using way too much fuel. Ideally I'm going with a 60 ethanol to 40 gas mix now, this is specific for this carb setting though I'm sure. I saw a recent article in Consumer Reports about E85, doesn't really seem worth it unless you're making you're own fuel like me. E85 costs about the same as gas but you're mileage and power go down so you wind up paying more overall. It is cleaner though. Anyhoo. -
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Re: Converted the lawnmower to run on alcohol
Thu, September 28, 2006 - 5:20 PMYeah, if your not making your own its not really worth it. With the exception of being cleaner. Still I prefer to make my own bio-diesel
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